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Environmental Cleanup Dzus Fastener Company

Ongoing Cleanup at Dzus Fastener Company

Site Number: 152033

Cleanup of Contamination to Begin in Willetts Creek and Lake Capri Portions of the Dzus Fasteners Site

Spring 2019

A map of the Dzus Fastener Company Site, West Islip, NY
Map of the Dzus Fastener Company Site, West Islip, NY

New York State is committed to supervising a careful and thorough cleanup of Willetts Creek and Lake Capri, two areas related to the larger Dzus Fastener Co., Site (see figure at right). Our foremost priority is ensuring the public (including residents, school district staff, children and visitors) does not come in contact with any of the site related contamination. This cleanup is being completed to address potential exposure to cadmium and trivalent chromium. People may come into contact with contaminants present in sediments and floodplain soils of Willetts Creek and Lake Capri upon entering or exiting the Creek/Lake and adjacent wetland and floodplain areas.

Soil and sediment are being removed and disposed of at a permitted facility as part of the remedy.

Groundwater at the site is not used as a public water supply; therefore, people are not drinking contaminated groundwater as the area is served by a public water supply that is not affected by this contamination.

Anticipated Restoration Activities

DEC's restoration plans continue to develop based on input from the community. After listening to your concerns, DEC is evaluating options regarding replanting such as supplementing the planned trees (which includes birch, aspen, red maple, etc.) of 5-7 feet tall with larger stock and supplementing the planned restoration with faster growing stock where appropriate. The public should keep in mind that although the wetland area is currently being remediated, the restored wetland will be more visually appealing and will continue to evolve over time into a more park like setting.

To the left and below are some conceptual renderings on what may be expected post-restoration along the plaza and replanting in the adjacent wetland. Please note the 3-D drawing is conceptual and tree crowns may not be as plush year one and would likely take a few growing seasons to fill in.




2019 Remedial Activities

Remedial Action:

The remedial design for Willetts Creek and Lake Capri is complete and cleanup activities will begin in Spring 2019. The work will be completed under New York's State Superfund Program. The cleanup remedy proposed for the site includes the removal and disposal of contaminated sediments and soils in and along Willetts Creek and in Lake Capri.

  • Willetts Creek (Operable Unit 3 described below) The design includes the excavation and offsite disposal of Willett's Creek bank soil and soil within adjacent residential yards that exceed the unrestricted use Soil Cleanup Objectives (SCOs) for cadmium and chromium and removal of sediments which exceed the Class A sediment guidance values for cadmium and chromium.
  • Lake Capri (Operable Unit 4 described below) The design includes the excavation and off-site disposal of soil within adjacent residential yards that exceed the unrestricted SCOs for cadmium and chromium and removal of sediments which exceed the Class A sediment guidance values for cadmium and chromium.

Each area will be restored in accordance with approved restoration design documents, developed with input from NYSDEC's Division of Fish and Wildlife, Division of Marine Resources, and the United States Army Corps of Engineers.

Sediment being processed within a sprung structure
Sediment being processed within a sprung structure
A community air and dust monitor
Community air and dust monitor

Removed sediment will be processed prior to disposal. A temporary fabric structure (sprung structure), which includes an air filtration system, will be used to house the processing equipment. This will control odors, dust, and other nuisance concerns such as noise from leaving the work area.

Community air and dust monitoring will be conducted during the cleanup activities. One monitor will be placed upwind and three will be placed downwind to monitor particulate levels in the area. No visible dust should leave the work areas. If air monitors detect dust above action levels, work will be stopped until corrective measures are put in place.

Summary of Site Operable Units and Previous Work

The Dzus Fastener Company, Inc. site was divided into six operable units (OUs). An operable unit represents a portion of a remedial program that can be addressed separately to investigate, eliminate, or mitigate a release, threat of release or exposure pathway resulting from site contamination. Operable units OU1 and OU2 were addressed previously and OU3 and OU4 are being addressed with the current remedial design. OU5 will be addressed at a later date. OU6 addresses the Federal Resource Conservation and Recovery Act (RCRA) closure of the Dzus Fastener's facility.

Detailed description of the OUs and remedial work completed at each:
  • OU1 originally encompassed the entire four-acre Dzus facility, consisting of leaching pools (the source) and areas of soil contamination at the former facility. In 1991, an Interim Remedial Measure (IRM) was performed consisting of excavation of soils in the area of the former metal plating shop, associated leaching pool system and major leaching bed system. A Record of Decision (ROD) was issued for this OU1 by NYSDEC in March 1995. The selected remedy was implemented in 1996, and consisted of in situ stabilization/solidification for onsite soils containing cadmium at concentrations greater than 10 parts per million (ppm). In 2016, a boundary modification reduced the site to only the one-acre stabilized area, since the balance of the former facility was determined to meet cleanup objectives.
  • OU2 was comprised of the offsite contamination including sediment and surface water contamination in a section of Willetts Creek and all of Lake Capri, and groundwater downgradient of the facility. A ROD for OU2 was issued by NYSDEC in October 1997. The selected remedy was implemented in 1999 and included dredging, dewatering, and offsite disposal of contaminated sediments from Lake Capri, and excavation and offsite disposal of sediment from a 1,000 foot stretch of Willetts Creek exceeding 9 ppm. A long-term groundwater monitoring program was implemented to evaluate the remedy.
  • OU3 encompasses the area of offsite impacted wetlands located behind a strip mall on Union Boulevard and is inclusive of the Willetts Creek channel up to approximately 700 feet upstream of Lake Capri (north of the West Islip High School footbridge), West Islip School properties, and low-lying residential property. Soils on low lying residential areas contain levels of cadmium and trivalent chromium which exceed soil cleanup objectives for unrestricted use of 2.5 ppm and 30 ppm, respectively. Sediments contained cadmium and trivalent chromium above Class A sediment guidance values for cadmium and chromium of 1 ppm and 43 ppm, respectively. Surface water samples collected were not impacted. School property outside of the creek corridor is not impacted by contamination. This OU is part of the upcoming remedial construction activities.
  • OU4 includes the southern 700 feet of Willetts Creek, adjacent and to the south of OU3, and Lake Capri. OU4 includes sediments within the southern portion of Willetts Creek, Lake Capri, and residential property surrounding the lake. Soils located on low lying residential areas contain cadmium and trivalent chromium levels which exceed soil cleanup objectives for unrestricted use of 2.5 ppm and 30 ppm, respectively. Sediments contain cadmium and trivalent chromium which exceed the Class A sediment guidance values for cadmium and chromium of 1 ppm and 43 ppm, respectively. Surface water samples collected were not impacted. This OU is part of the upcoming remedial construction activities.
  • OU5 was established to include the tidal area of Willetts Creek downstream of Lake Capri and south of Montauk Highway. This area will be investigated and managed separately from OU3 and OU4.
  • OU6 documents the RCRA closure of the DFCI Solutions, Inc. facility for the closure of regulated waste activities associated with the former Dzus Fastener Co. site. The general closure procedure for the DFCI facility included the decontamination and washing of the building floors, excavation and removal of contaminated soils, installation and operation of a soil vapor extraction system, and remediation and closure of contaminated leaching pools. The RCRA closure has been completed and the property is ready for development.

In January 2017 an IRM was conducted to excavate and remove impacted soil and sediment from adjacent to the Edmore Lane, West Islip High School and the Burling Lane, Beach Street Middle School footbridges. The areas of the footbridges were restored with certified clean topsoil, seeded, and the stream banks were covered with soil erosion blankets. These blankets provide soil erosion protection and assist in the establishment of vegetation on moderate slopes or low-flow creek applications.

Site Description and History

Site Location and Features

The Dzus Fastener Co. site is a one-acre site located in a mixed residential, commercial, and industrial area. The site is bounded by Union Avenue to the south, the former Dzus facility and Beach Street to the west, and Long Island Rail Road tracks to the north. The nearest residence is approximately 150 feet north of the site.

The site is triangular in shape and relatively flat, and is defined as the portion of the former four-acre Dzus facility where leaching pools were located. The former facility has been properly closed under RCRA and there are no buildings located on the site. Immediately to the east of the site is Willetts Creek which drains south into Lake Capri, an eight-acre man-made lake. Lake Capri drains into the tidal portion of Willetts Creek through a culvert located under Montauk Highway.

Site History

The Dzus Fastener Co. Inc. produced fasteners and springs from 1932 to 2015, and moved operations to 425 Union Boulevard in 1937. Operations included the design and manufacture of quarter-turn fasteners, quick acting latches and panel strips using steel, stainless steel, aluminum and plastic. The products were used by the military and commercial aerospace industries. The fasteners were also used in the transportation, electronics, air handling, refrigeration, motor control and computer industries to secure access panels, covers or detachable components.

Wastes from metal plating, tumbling, electroplating, chromic acid, anodizing, and special finishing operations consisted of oils, heavy metals, and salts. Leaching pools on-site were used for the disposal of wastes. These operations led to soil and groundwater contamination at the Dzus facility and downstream groundwater, sediment, and surface water contamination of nearby Willetts Creek and Lake Capri, an eight-acre man-made lake.

Fish Advisory

Elevated levels of chromium and chlordane have been found in certain fish species within Lake Capri and NYSDOH has issued a fish advisory for Lake Capri to ensure residents do not consume the contaminated fish. It is recommended that women under 50 years old and children under 15 do not eat fish from Lake Capri. Men over 15 and women over 50 are advised to eat no more than one meal per month of American eel and carp and no more than 4 meals per month of all other fish.

Public Meetings

NYSDEC held a public availability session on January 29, 2019 at the Beach Street Middle School to discuss upcoming cleanup activities.

Presentation:

Availability Session Information Posters:

NYSDEC held a public meeting on October 16, 2018 at the West Islip High School to discuss the Proposed Remedial Action Plan for OU4.

Presentation:

NYSDEC held a public meeting on August 9, 2017 at the West Islip Public Library to discuss the Proposed Remedial Action Plan for OU3.

Presentation:

NYSDEC held a public meeting on March 16, 2017 at West Islip Public Library to update the Lake Association on the progress of Site Management.

Presentation:

NYSDEC and NYSDOH held a public meeting on March 23, 2016 at the West Islip High School to discuss the reclassification of the site from a Class 4 to a Class 2 (significant threat).

Presentation:

Document Access Information

Fact Sheets prepared by NYSDEC:
Receive fact sheets about the Dzus Site by email:

Sign up at the "DEC Delivers" web page to have fact sheets and other updates about the Dzus Site delivered right to your email inbox. Be sure to sign up for "Suffolk County".
Work Plans and Other Documents Online
Additional Information and Other Documents Pertaining to the Site

The large size of some documents prevents them from made being available on this web site. These include:

  • Remedial Investigation OU4 (PDF, 133 MB)
  • Feasibility Study Report OU4 (PDF, 24 MB)
  • IRM OU3A Construction Completion Report (PDF, 37 MB)
  • Site Management Plan (PDF, 57 MB)
  • January 2018 Periodic Review Report (PDF, 25 MB)
  • RCRA Closure Certification Report (PDF, 62.3 MB)
  • Remedial Investigation OU3 (PDF, 13.3 MB)
  • Feasibility Study Report OU3 (PDF, 14.8 MB)

These and other documents are available for public review at the following location, or upon request of the NYSDEC project manager:

West Islip Public Library
Attn: Maureen Heuer
3 Higbie Lane
West Islip, NY 11795
(631) 661-7080
mheuer@westisliplibrary.org

Project Management Contact Information

For project investigation-related questions, contact the NYSDEC Project Manager:

Payson Long, P.E.
DEC
Division of Environmental Remediation
625 Broadway
Albany, NY 12233
(518) 402-9813
payson.long@dec.ny.gov

For project remediation-related questions, contact the NYSDEC Project Manager:

Sarah Saucier, P.E.
DEC
Division of Environmental Remediation
625 Broadway
Albany, NY 12233
(518) 402-9813
sarah.saucier@dec.ny.gov

For project-related health questions, please contact NYSDOH Project Manager:

Scarlett McLaughlin, P.G.
NYSDOH
Bureau of Environmental Exposure Investigation
Empire State Plaza, Corning Tower, Room 1787
Albany, NY 12237
(518) 402-7860
scarlett.mclaughlin@health.ny.gov


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